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External Tank

The external tank (ET) contains the propellant for the main engines. The ET also serves as the structural backbone of the Shuttle vehicle. The ET is actually two tanks in one; the liquid hydrogen (LH2) and the liquid oxygen (LO2) tanks, joined by an intertank.

Diagram shows major components that make up the external tank. The design includes
precision plumbing and sensors that measure propellant levels in each tank.

ETs are manufactured by Lockheed Martin at the Michoud Assembly Facility near New Orleans, Louisiana. The Michoud facility is one of the world's largest factories, covering 43 acres under one roof. Here, technicians take specially machined aluminum panels and curve them to form the large "barrel" sections of the tanks. Marshall and Lockheed are implementing a revolutionary new welding technique - friction stir welding - which greatly enhances the strength and quality of the ET's welded joints.

Workers in the foreground give an idea of the size of a finished external tank as it is towed to a barge for transport from
Michoud to KSC. The ribbed section in the middle is the intertank, which joins the hydrogen and oxygen tanks.

Finished ETs are loaded on a barge and shipped across the Gulf of Mexico and around Florida to Kennedy Space Center. They are then transferred to the vehicle assembly building for integration with the rest of the shuttle vehicle.

The orbiter connects to the ET at three points, two at the bottom, and one at the top. During launch, the orbiter pushes the tank upward by the same joints. Fuel and oxidizer flow to the engines through two 17-inch wide fuel feed lines.

Although the aluminum skin of the ET is less than 0.5 inch thick, it holds more than 1.5 million pounds of propellant and withstands thrust loads of 6.6 million pounds. If an aluminum soft drink can were expanded to the size of an ET, it would be only slightly thicker than the tank's skin.

Inside the Vehicle Assembly Building (VAB) at KSC, cranes
are used to position the huge external tank for mating to the orbiter.
Shortly after main engine cutoff, the ET is jettisoned as the orbiter continues
into orbit. The ET falls and breaks up over a remote stretch of the Indian Ocean.
Last Updated: July 20, 2006
Responsible NASA Official: Yolanda B. Harris
Curator: Shuttle Curator

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